Fast Speed Contact Card Milling and Embedding Machine
Product Description
JGF5000C+ is a high speed milling and accuracy embedding pre-personalized production line.
With the double detection, color sensor or QR detection, double high speed milling motor cooling by air system with antenna protecting detector, antenna welding hole slot and cavity can be completed at the same time, the high-speed brush motor to remove impurities and waste after slotting completely, OCR to inspect the Q-factor of the antenna is available on the machine.
Cavity depth measurement and cavity hole inspect by vacuum absorbtion, OCR to inspect the antenna flatness and integrity, the efficiency antenna conductive detection which ensure the high quality of embedding .
Available for conductive glue dispensing or solder paste technology which makes the cost down rapidly, OCR inspection after adhesive or solder paste dispensing, online lamination and module cutting can be completed simultaneous, Screw ball with the robot to module pick & place preheating and servo system is adopted to ensure the high accuracy of the placement.
Strengthened with multiple hot welding and cold welding group to protect the module by cooling down, implements encapsulation quality, Card body flatness detection,OCR to check the surface of the card's overall.The PC terminal connects the reader to detect the chip value and the chip frequency to identify the quality of the chip. It supports the port API access of SDK smartware development package under the APDU access program to realize the secondary development of the software.
Support data reading and key transmission of various IC brands to ensure the security of card data;
Users can develop smartware by personalized requirements.OCR chip detection and pre-personalized data processing as one of the functional production line, used to produce ISO standard contact and ISO standard dual interface cards.
Product Parameters
According to the requirements,Operating by PC ,CAD drawings,various shapes can be milling out .
The chips of different specifications (6PIN/8PIN) are carried out online lamination, module punching and cutting, and implanted into the card slots that have been milling, so as to realize IC embedding and pass ATR/ATS testing.
Exclusive patent advanced technical support, processing of the original imported components,
precision debugging of hardware and software, to ensure high quality.
Collection of automatic card feeding, cavity milling, glue dispensing,online lamination, module cutting, pre-heating, embedding and testing of modules.
Unique antenna conduction detection process can effectively eliminate defective antenna products and to ensure high qualified rate of products.,The pass rate can be reached 99.8%.
Multiple adhesive process are available,Regular milling &embedding card process, High accurate DI cards with inductive tape coupling, Conductive glue dispensing or solder paste process which can be made the cost down directly under stable and efficiency.
Automatic identification of module quality with high precision optical fiber electric eye.
Online lamination synchronization is completed.
The package adopts unique plane structure by 6 groups of hot press heads &1 group cold press heads to solve the problem of high temperature strengthening and low temperature cooling protection module. Plane adjustment is not necessary when replacing welding heads.
Chip transmission adopts THK original ball screw module, servo positioning ensures higher accurate module placement.
The card transmission is driven by servo belt to complete the action, ensuring the safety and stability of the machine.
Humanized software operating system by PC makes mechanical operation more faster and convenient.
Adopted with the original Smartware ATR, ATS, Q-factor to test the module efficiency. Smartware supports upgrade, expand and freely add or remove various functions according to modular combination mode. It supports background control, remote loading, encryption and other functions, with good compatibility and expansion.It further improves the productivity, flexibility and reliability of the card personalized project, and provides a more secure protection performance for the card data.
Technical Parameters
| Overall Dimension |
H2000*W860*L3900mm |
| Machine Weight |
about 2500kg |
| Electricity Input |
Voltage: AC380V 50/60Hz |
| Current: 25A |
| Power Consumption |
12.00KW |
| Compressed Air |
6.00 kg/cm² |
| Compress Air Consumption |
300L/min |
| Control Technology |
Auto CAD + CNC control+
HMI system+OCR detection |
|
| Servo Precision: |
X, Y,Z=0. 0125mm |
| Tolerance |
±0.01mm |
| Operator |
1 person |
| Pass Rate |
99.80% |
| Applicable materials |
All kinds of Chips, ISO standard cards |
| Card Output Speed |
5000-5500 PCS/H |
| (For Contact card only) |
| 3000-3500 PCS/H |
| (For Dual Interface card) |
| Equipped with machine |
Vacuum Cleaner (one set) & Chiller (one set)
|
Company Profile
Brief Introduction of Our Company
Since 1996 ,JINGUAN started researching and designing the smart card producing machines independently .Four years later,JINGUAN TECHNOLOGY was established in 2000. After years of sustained development and improvement of our machines, We JINGUAN has become the leader
in smart card equipment manufacturer in China market with more than 20 years experience.
We can provide integrated solutions for smart card and paper card manufacturing, especially for contact and contactless IC card machines.We have our own patents for technology and continually update and improve our machine design and structure.The machine speed has been increasing generation by generation,which can meet customer's requirements perfectly. Our products mainly include: Auto Punching Machine, Auto Card Packing Machine, Auto and Semi-auto Contact IC Card Milling and Embedding Machine, Auto GSM Card Punching Machine, Auto Contactless IC Card Circling Machine and related full sets producing machine.
JINGUAN has been rewarded and trusted by our customers globally with high quality machines and favorable price.More importantly,we have strictly FAT and SAT with installment and training. JINGUAN has taken a large market share both in domestic market and overseas market.In Indian market,over 60% machines are from JINGUAN.
We are so grateful to be the supplier of our customers,say,Gelmato,Oberthur,Morpho,Eastcompeace,SCIT, ACC,MCT,KL Hi Tech,Etisalat,Silkways,etc.
Our machines have been sold out all over the world including UK,France,USA,Italy,Brazil,Mexico,Sigapore,Korea,India,Indonesia,
Poland,Russia,Spain,Malaysia, Bengal,etc.
Our service belief is "Quality First, Service Best", we are grateful and humble to cooperate with you hand in hand, make the win-win relations.
Better Smart machine,Better smart card, Better life.
After Sales Service
Pre-sale
(1) Professional suggestions (raw material matching, machine selection, plan
The condition of building factory, feasibility analysis for brick machine production line)
(2) Device model choice (recommend the best machine according to the raw material, capacity
and the size of brick)
(3) 24 hours on-line service
(4) Welcome to visit our factory and production line any time, if you need, we can Make invitation
letter for you.
(5) Introduce the company file, product categories and production process.
Sale:
(1) Update the production scheduling in time
(2) Quality supervision
(3) Product acceptance
(4) Shipping on time
After-sale:
(1) The engineer will guide to carry out the plant at the clients side if needed.
(2) Set up, fix, and operate
(3) offer training to the operator until they are satisfied at clients side.
(4) Skill support the whole using life.
(5) Recall clients regularly ,get feedback in time ,keep well communication with each other
Guarantee
(1)We can supply one year guarantee period for our brick making machines,if the
client have the question ,they could call our service department number any time ,
we will supply per day 24 hours service .
(2)Within one year ,if the client meet the unsolvable questions ,we could fly to client
place to help.
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